Custom foam: the key to total protection for your technical packaging

Why is custom foam so important?

The interior foam is responsible for absorbing shocks, preventing unwanted movement, and keeping each item in place during transport. But not all equipment has the same dimensions, weight, or delicacy. That's why standard foam doesn't always meet real needs.

Custom foam allows for:

• A perfect fit for each component.
• Maximum cushioning against impacts and vibrations.
• Efficient distribution of internal space.
• Individualized protection of fragile or irregular parts.
• Greater long-term durability of packaging.

In sectors where precision is crucial—such as medical, aerospace, audiovisual, industrial, or defense—this type of customization makes all the difference.

Types of foam used at Casemedia

Depending on the project and the sensitivity of the equipment, we use different foam materials, all selected for their strength, density, and impact resistance:

• Polyethylene (PE): rigid, resistant, and perfect for heavy equipment or equipment that requires a firm structure.
• Polyurethane (PU): softer and more flexible, ideal for protecting fragile devices or those with complex shapes.
• High-density foam: recommended for demanding environments or frequent transport.

Each material is adapted to the end use and environmental conditions, always ensuring optimal performance.

CNC cutting: millimeter precision for every project

At Casemedia, we design and manufacture interiors using CNC cutting, which allows us to work with complete accuracy based on plans, measurements, or digitalizations provided by the client's team.

This process guarantees:

• Clean, uniform cuts.
• Identical reproduction of complex shapes.
• Reduced errors and greater control over the design.
• Total customization of the interior, from a single compartment to modular configurations.

Thanks to this technology, we can adapt the foam to both our own packaging (wood, flight cases) and ultra-resistant IP67 cases (PELI, HPRC, etc.).

Advantages for transport and storage

Custom foam packaging not only provides better protection, it also optimizes the use and operability of the equipment.

Its benefits include:

• Greater order and accessibility.
• Quick assembly and disassembly of equipment.
• Guaranteed protection during air, land, or sea transport.
• Reduction in breakdowns and damage costs.
• Longer service life for equipment and packaging.

These advantages make it an essential solution for companies that work with high-value equipment or that travel frequently.

Total protection with the Casemedia seal

At Casemedia, we design each project individually, taking into account the function of each piece, the conditions of use, and the real needs of the customer.

Our goal is to offer 100% customized solutions, where the exterior and interior complement each other to provide maximum security.

If you are looking for secure, organized packaging that is tailored to your equipment, custom foam is the best choice.